Mailer Boxes
Corrugated Mailer Boxes
Custom corrugated mailer boxes for e-commerce, retail and product shipping. Available in custom sizes, E-flute or B-flute board, logo printing and inside or outside printing.
Corrugated Mailer Boxes
Corrugated mailer boxes use fluted board to provide a relatively lightweight structure for product protection, branded presentation and shipping. Board and flute selection should be based on the packed product’s dimensions, weight and fragility, together with the box size, packing method, shipping requirements, required protection and presentation needs. Boxes can be customized in size and with inside or outside printing where required.
Product Overview
Corrugated mailer boxes are made with fluted board to combine strength with a relatively lightweight structure.
Boxes can be customized according to your product dimensions, weight, packing method and shipping requirements.
If you are troubleshooting closure problems, read why mailer boxes may pop open after assembly to understand how flute, creasing, locking tabs and product fit can affect the final box.
They are commonly used for products that require more protection than a standard folding carton while still allowing attractive custom printing and branding.
Key Features
- Strong corrugated construction
- Custom sizes and structures
- E-flute and B-flute options
- Kraft and white surface options
- Custom logo and artwork printing
- Inside and outside printing available
- Easy fold-and-lock structure
- Custom inserts available
- Suitable for shipping and e-commerce packaging
- Supplied flat for efficient storage and transportation
Materials
The corrugated material should be selected according to product weight, box dimensions, protection requirements and desired appearance.
Common options include:
- E-Flute Corrugated Board
- B-Flute Corrugated Board
- Kraft Corrugated Board
- White Corrugated Board
- Printed Paper Laminated Corrugated Board
E-flute provides a relatively fine surface suitable for compact branded packaging, while B-flute can be considered when additional cushioning and protection are required.
If you are unsure which material is suitable, we can recommend an option based on your product and packaging requirements. For a deeper comparison of board thickness and protection, see our corrugated mailer box thickness guide. If you also need broader size, printing and finishing options, compare our Custom Mailer Boxes.
Printing & Finishing
Corrugated mailer boxes can be customized with your logo, brand colors, patterns and artwork.
Printing options include:
- CMYK Full-Color Printing
- Pantone Color Printing
- Custom Logo Printing
- Exterior Printing
- Interior Printing
- Inside & Outside Printing
Finishing options can include:
- Matte Lamination
- Gloss Lamination
- Spot UV
- Hot Foil Stamping
- Embossing
- Debossing
Available printing and finishing options depend on the selected material and artwork.
Applications
Corrugated mailer boxes can be used for:
- E-commerce Orders
- Apparel & Fashion
- Cosmetics & Skincare
- Electronics & Accessories
- Subscription Boxes
- Gifts & Promotional Products
- Home & Lifestyle Products
- Retail Products
Customization Options
Size: Custom length × width × height
Material: E-flute, B-flute, kraft or white corrugated board
Printing: CMYK, Pantone, logo and custom artwork
Printing Area: Outside, inside or both sides
Finishing: Lamination, spot UV, foil stamping, embossing or debossing
Insert: Paperboard or corrugated inserts can be added when the product needs positioning, separation or additional internal support. For more guidance, see when packaging needs an insert.
Structure: Standard or customized mailer box structures
FAQ
What are corrugated mailer boxes used for?
Corrugated mailer boxes are commonly used for e-commerce, retail and product shipping where both product protection and brand presentation are important.
What is the difference between E-flute and B-flute?
E-flute has a finer profile and is commonly used for compact printed packaging. B-flute has a thicker profile and can provide additional cushioning and protection. The suitable option depends on your product, box size and shipping requirements.
Can corrugated mailer boxes be custom printed?
Yes. Logos, brand colors, patterns and other artwork can be printed according to your packaging design.
Can you print inside the box?
Yes. Depending on the selected material and structure, printing can be applied to the outside, inside or both sides of the mailer box.
Can you make custom sizes?
Yes. Corrugated mailer boxes can be produced according to your required length, width and height.
What information do you need for a quotation?
Please provide the box dimensions, quantity, packed product or product details, approximate product weight, fragility if relevant, packing method, intended shipping requirements, board or flute preference if known, artwork, printing and finishing requirements, and any insert needs. Product photos and the delivery destination are also helpful. For a new box, confirm the material, structure, product fit and artwork on an approved sample before bulk production.
Get a Quote
Need corrugated mailer boxes for your products?
Send us your box size, quantity, product details, logo or artwork and printing requirements, and our team will recommend a suitable material and packaging solution.