Mailer Boxes
Custom Mailer Boxes
Custom mailer boxes for e-commerce, apparel, cosmetics and retail brands. Choose custom sizes, corrugated materials, logo printing, inside printing, inserts and finishing options.
Custom Mailer Boxes
Custom mailer boxes are a practical packaging solution for e-commerce, retail, subscription boxes and branded product packaging.
Jeeli Packaging provides custom mailer boxes in different sizes, corrugated materials and printing options. Boxes can be customized with exterior or interior printing, brand colors, logos and special finishes to match your product and brand.
For buyers preparing a quote request, please send the box size, quantity, artwork or logo, product photo, material preference and any shipping or display requirements.
If you are not sure what details are needed, use our custom mailer box quote checklist before sending your inquiry.
Mailer boxes can be supplied flat for efficient storage and shipping and folded into shape during packing.
If the box does not stay closed properly after folding, see our guide to why a mailer box keeps popping open after assembly.
If you are comparing options, start with Printed Mailer Boxes for brand-focused printing, Corrugated Mailer Boxes for shipping protection, or Custom Kraft Mailer Boxes for a natural kraft-paper look. For board-strength decisions, see our E-flute vs B-flute mailer box guide.
Key Features
- Custom sizes and box structures
- E-flute and B-flute corrugated options
- Kraft and white surface options
- Inside and outside printing
- CMYK and Pantone color printing
- Custom logo and artwork
- Easy fold-and-lock structure
- Flat-packed for storage and transportation
- Custom inserts available
- Multiple printing and finishing options
Materials
Different materials can be selected according to the product weight, box size, printing requirements and desired appearance.
Common options include:
- E-Flute Corrugated Board
- B-Flute Corrugated Board
- White Corrugated Board
- Kraft Corrugated Board
- Printed Paper Laminated Corrugated Board
We can recommend a suitable material and structure based on your product and packaging requirements.
Printing & Finishing
Custom mailer boxes can be produced with different printing and finishing options, including:
- CMYK Full-Color Printing
- Pantone Color Printing
- Inside & Outside Printing
- Matte Lamination
- Gloss Lamination
- Spot UV
- Hot Foil Stamping
- Embossing
- Debossing
- Custom Die Cutting
Inside printing can also be added to create a stronger branded experience when the box is opened.
Applications
Custom mailer boxes are suitable for:
- E-commerce Packaging
- Apparel & Fashion
- Cosmetics & Skincare
- Electronics & Accessories
- Subscription Boxes
- Gifts & Promotional Products
- Home & Lifestyle Products
- Retail Products
Customization Options
Size: Custom length × width × height
Material: E-flute, B-flute, kraft or white corrugated board
Printing: CMYK, Pantone, logo and custom artwork
Printing Area: Outside only or inside & outside
Finishing: Lamination, foil stamping, spot UV, embossing or debossing
Insert: Paperboard or corrugated inserts available
Structure: Standard or customized mailer box structures
Mailer Box Buyer Guides
Not sure which material to choose, what information to send for a quote, or what to check before approving production?
These practical buyer guides can help you review the main decisions before ordering custom mailer boxes.
FAQ
What information do you need for a quotation?
Please provide the box size, quantity, artwork or logo, product photo, product weight, material preference and any printing, insert, finishing or shipping requirements. If you are unsure about the structure, you can also send us your product details and our team can recommend a suitable mailer box option.
Can you print both inside and outside the mailer box?
Yes. Depending on the structure and material, custom artwork, brand colors or messages can be printed on both the exterior and interior.
What material is commonly used for mailer boxes?
E-flute and B-flute corrugated board are common options. The suitable material depends on the product weight, box dimensions, required protection and printing requirements.
Can you add our logo and brand colors?
Yes. Custom logos, artwork, CMYK printing and Pantone colors can be produced according to your design requirements.
Can you make a custom insert inside the box?
Yes. Paperboard or corrugated inserts can be developed to help organize and protect the products inside the mailer box.
For ecommerce kits or multi-item orders, buyers can review whether mailer boxes need inserts before choosing the final internal structure.
What is the MOQ for custom mailer boxes?
A: MOQ depends on the box size, material, printing method and finishing requirements. Please send your size, quantity and artwork details, and our team will confirm the most suitable production option.
Can I make a sample before bulk production?
Yes. Sampling is recommended before mass production, especially for new box sizes, printed artwork, inserts or special finishes.
Once the sample is ready, use our mailer box sample approval checklist to review product fit, corrugated material, closure, printing and the complete pack-out before approving bulk production.
Get a Quote
Need custom mailer boxes for your products? Send us your box size, quantity, logo or artwork, product photo and product details, and our team will recommend a suitable material, structure and printing solution.